Monday, May 18, 2020

30, 000 Ton Tpy Wire Rod Mill Production Line


The finished product of this production line is hot rolled 5.5 wire rod. The main technological process is: 70 × 70 square continuous casting billet smelted by intermediate frequency furnace and continuous casting machine is sent to the full continuous rolling unit through the conveying roller table to be directly rolled into shape; then after pressure feeding, spinning and cooling, it is rolled by the turning machine and push the small coil to the winder. N small rolls are merged and bundled into a large roll on the winder; then list, weigh, and store.

Parameters:
1. Designing one production line of 6tons/hour
2. Raw materials: steel scrap
3. Produced billet size:70*70*2300mm
4. Finished product: 5.5wire rod
5. Total power consumption:8700kw

Process flow:

Intermediate Frequency Furnace Smelting——Continuous Casting Mold——Rough Rolling Unit—Cut the Head and Tail—Middle Rolling Unit—Broken Tail—Prefinishing Rolling Unit—Finishing Rolling Unit—Pinch Roll—Spinning—Loose Cold Cooling-Rolling-Collecting-Packing-Listing-Lifting and Weighing-Storage

Equipment composition:
  • Φ320 roughing rolling mill     1set
  • Φ250 one drive two rolling mill     7set
  • Accessory Equipment:
        1. coil upender   1set
        2. scatter-cold chain     1set
        3. Head cutting shear    1set
        4. Tail cutting shear     3sets
        5. Roller bed before breakdown     1set
        6. Lifting platform      1set
        7. Hanging arm roll     1set
        8. Roller bed before continuous rolling      1set
        9. Collection machine    1set
        10. Laying head (include pinch roll set)      1set
  •  Melting equipment:
  1. 2 tons medium frequency induction furnace   3sets
  2. R4000-70 single-strand casting machine    1set
  • Heating furnace:
  1. Furnace body    1set
  2. Pushing device    1set 
  3. Discharge machine    1set 
  4. Chimney     1set 
  5. Burner      1set 
  6. Fan     1set 
  7. Heat exchanger      1set
If you are interested in the wire rod production line, please mail at marketing2@hanrm.com.

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