Monday, December 9, 2019

How to Adjust the Roll Gap?

Adjusting roll hole shape and controlling plate shape are mainly based on rolled products. The rolls are supported and held in a fixed position in the rolling mill. Roller bearings have a large workload and vary widely, so a small coefficient of friction is required.

After determining the products rolled by the rolling mill, the line speed of the rolling mill can be basically confirmed. The hardness of the raw material is measurable. The rolling stock of the rolling mill is determined by changing the plastic deformation size.

How to configure the rolls according to the hole process? Generally, the newly installed rolling mill has a running-in process. During the running-in process, the rolls are run at no load, and the running speed is 50%, 65%, 75%, and 85% in stages. Different rolling mills have different materials and specifications for rolls according to different rolling products.

For example, the continuous casting machine and rolling mill has a daily output of 100 tons and a rolling speed of 15-25 m / s. Rough rolling efficiency accounts for 30% -40%, intermediate rolling efficiency accounts for 50% -60%, and rough rolling efficiency reaches 95%. After the rolling mill is installed, the large and small teeth of the reducer and gearbox need to mesh, the rolling speed is too fast, and the torque is enhanced. After the rolling mill runs normally for 30 consecutive days, stop the rolling mill to check the meshing of the large and small gears. When everything is normal, the rolling speed can be increased.

Under normal circumstances, there is no need to adjust the rolling speed. In the rolling mill, the rolls are constantly worn during operation. In order to maintain the stable operation of the rolling mill when the rolls are under controllable rolling requirements, the rolls must be repaired in time. In severe cases, the rolls need to be replaced.



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